| XaMenXiangHan Co.,Ltd |
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Item Number:
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DCY-40104 |
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Product Name:
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Automatic toilet roll production line |
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Description:
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This production line including:
1 set ZQ-III-E fully automatic rewinder,1 set CZ-I log accumulator,1 set DH-I log saw cuttersaw cutter,1 set JZ-I bundle toilet roll packing machine,1 set conveyor between ZQ-III-E and CZ-I,1 set conveyor between DH-I and JZ-I. After the paper roll is finished rewinding on ZQ-III-E,it will be transfer to CZ-I accumulator by the conveyer, then 2 paper rolls will be transferred at the same time to 2 channels of DH-I for cutting.then the finished rolls will be automatic transfered to JZ-I packing machine for packing and sealing(will need 2 workers for handle packing machine,one worker use for holding the semi-finished PE bag to let the toilet rolls entering,one worker use for take the PE bag for sealing ).
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Features:
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This machine adopts the advanced technology of PLC computer programming,variable frequency speed regulating, electronical brake and HMI operation interface. The machine has won state patent for its excellent practice of all devices equipped on the machine, and has got reputations from its users since pushing to the market. It is your ideal choice for productiong high-quality toilet / kitchen paper roller, for it can redeuce consumption and increase economic benefits.
1．Horizontal style paper unwind stand: Raw paper line-placed, deliver paper with pneumatic wide belt, with separate tension control device in each roll of raw paper. * Pneumatic paper loading unit.
2．* Web-edge controlling function: be installed on the paper unwind stand. The function is effected by a sensor to inspect and trace the web edge, which controlled by PLC, then the sensor will transfer the data to the web-edge controlling performer to effect the aim of alignment of different paper webs. With this web-edge controlling function, the web edge of different paper web will be kept parallel with each other event if the paper roll is transferring in high speed, thus can reduce the wastage of paper roll edge.
3．Machine will alarm when paper core or stain less steel tube is finished.
4．With web break detection function machine stop automatic.
5．The rewinding technology of this machine is the first invention in China. It can make the finished paper reel tightly first and then loosely. It can give the different density for different parts of paper roll. Especially, paper core won't separate from paper roll after a long time of store ( controlled by microcomputer).
6．Automatic changing paper tube and unloading finished product. The paper tube or stainless steel tube can be adjusted from*25 to 50mm random in 1 min. rewinding in high speed ( 180m-200m/min, that is said, the machine can finish rewindingand unloading one paper roll in 8-12 seconds). (The rewinding can be finished in 12 seconds at the base of 200 sheets with knot length of 110mm, and per sheets size is 115mm. Rewinding can be finished in 14 seconds ( with the functiion of trademark embossing.)
7．The synchronized finished of automatic tail-trimming,gluing and sealing can reduce consumption of paper when the roller paper are sent to the process of slitting and packing. The working efficiency and the paper grade can be greatlyincreased as a result. With paper ending left, it is convenient to use.
8．Adopting of up-guided method to wind finished paper, and the front and back jogging button to guide raw paper, make the operation much simpler.
9．Comparing to those papers from single embossing, the paper with *double embossing is softer, the embossing in both sides of the finished products will be complete the same, more over, the paper roll in same size is 15% lighter or above. It is especially fit for proce-ssing kitchen roll.
10．*Edge embossing: with special pneumatic embossing bearing, and hard Anvil roller,it can emboss 2 lines at both edge of toilet roll, so that it can prevent the different layers of toilet roll without embossing or with double embossing from scattering,and the toilet rolls will look more beautiful.
11．*Gluing compounding unit, when proceed kitchen paper, the unit glue the bulge of embossing layer to make the two layers compound into one. Due to the gluing only apply on the bulge of embossing layer, some air between those parts without embossing between the two layers can be saved, and the moisture absorbability can be improved.
12．*Decorative gluing device: when process toilet paper, the colorful glue will be catlght between the second and third layer, to show all kinds of color pattern on the paper surface (the pattern is decided by the embossing roller), make the layer compound into one, and to avoid destroy the soft of paper. After this process, the paper will be very beautiful, and the paper grade will be caught.
13．*Tail trademark embossing device: This device can emboss the trademark at position of 4cm away from the tail, this will make paper tail won't scatter, and can prevent the product from imitation. It's especially fit for producing of paper roll without embossing.
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Specification:
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Model
1092
1575
1760
2500
2800
Raw paper roll width
1350mm
1750mm
2000mm
2400mm
2700mm
Raw paper roll outside dia.
1100mm(other size to be specified, the Max. outer dia.Of raw paper is 2500mm)
Core inside dia of raw paper
3¡¦¡¦(76.2mm)(other size to be specified)
Parameter set-up
On the operating panel（touched screen operating pand need to be ordered）
Programming controller
PLC
Braking
Electronical and air pressure control
*Embossing
Single embossing, double embossing, steel to steel embossing, pneumatic embossing (to be ordered)
*Bottom embossing roller
Felted roller, paper woolen roller, rubber roller (to be ordered)
Machine speed
0-200M/Min
Max. speed
180M/Min
Finished product size
90-135mm (other size to be specified)
Finished product dia control
Electronical
Sheets of finished product control
Increase gradually till to reach the setting sheets.
Perforating size
108¡Ó2mm（other size to be specified）
Perforating anvil
4pcs
Perforating size
With 4 pieces of blade, the node distance is：90-140mm
With 2 pieces of blade, the node distance is：200-350mm
With 1 pieces of blade, the node distance is：200-500mm
Core outside dia of finished product
25-50mm
Mechanical driving
Steeples gearbox, the machine conveys without belt. Which can guarantee the accuracy of each sheet size and the total length of finish products.
Pneumatic system
3HP air compressor, which the Min. pressure is 5kg/cm2pa(supplied by user)
Control voltage
Stable voltage DC24V
Main transmission power
Variable frequency speed regulating 5.5kw-22kw
Paper unwind stand
1-3stands（The Qty. of raw paper rolls to be specified）（To be ordered）
*Weds edge control
Controlled by PLC，Tracked with sensor (To be ordered）
Packing measure
It will be different according to the different type of machine and different configure.
*Edge-embossing
Special pneumatic embossing deveice.(To be ordered）
*Gluing
Gluing on convexity (To be ordered）
*Decorative gluing system
Subject to the embossing pattern (To be ordered）
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Other
Description:
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E-mail :shcc@panda-machine.com
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