| Tien Kang Co., Ltd. |
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Item Number:
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358R-RSOX series |
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Description:
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The RSOX line is the latest development of the 4 posts Rutil horizontal presses.
The horizontal machine has been the first press build in Rutil history and it is still today the Rutil customers first choice for the automatic production of any rubber parts without inserts and for most other technical articles.
Clamp is fast and smooth by an innovative structure : one single central approaching cylinder that makes a 4 column contrast block inserting precisely; : after approaching is complete a large surface main position distributes the clampforce uniformly all over the mold surfaces.
Injection unit is available in both FIFO and Super FIFO versions.
FIFO unit allows to handle terminally sensitive material and it can achieve precise shots with an excellent injection speed.
Super FIFO is a further development that can also work at very high pressure, around 3000 bars. Both injectors are equipped with a rolling feeder that prevents rubber strip from possible breaks, can handle any kind of electrometric material and can count on closed loop thermoregulators for high precision temperature control.
Hudraulic system is fully proportional and generates a very high level of speed in the value positioning and feed back in order to get fast and repeatable cycles.
Control system Microplus 4 has new functions to permit an automatic adjustment of the parameters once compound characteristics and mold specifications are input, preventive maintenance and interactive diagnostics are included in the software modules.
All machines belonging to RSOX line can be equipped with a number of accessories to become even more efficient.
Central hydraulic ejector is a standard but multi platens mold can be handled by inside ejector mounted on movable and fixed platens or by special outside knock out that can unload parts with complex geometries.
Mold change and setup becomes extremely quick by the motorized mold thickness cycle recalling functions. Standard equipment includes 2 independent thermoregulators for the injection unit and up to 4 temperature controls for the heating platens.
Process automation can be further assisted by a simple or double brushing system and by manipulators or multiaxis robot which RSOX presses are predisposed for.
Continuous machine cycling and cycle re-start can be made safe by adding scale or visual system to detect cycle or parts problems.
Hydraulic system can be equipped by an automatic filtering device that keeps clean oil and decreases machine down time.
2001/2002 version with transparent gates, Microplus 4 incorporated flat screen and Superfifo injector.
Superfifo injector makes easy the feeding and increases cycle speed. |
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Features:
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CONTROL SYSTEM
Microplus 4 is an advanced system formed by an advanced PLC for machine cycle and control coupled with a standard PC operation under Windows for data processing.
From the language selection there is a direct access to a complete menu.
SPC CURVES AND GRAPHS
Software to calculate machine and process efficiency (Cm, Cmk, Cp, Cpk), calculation of Gaussian curves. Software to store statistical production data and curves X-R, X-S.
INTERACTIVE DIAGNOSTICS AND PREVENTIVE MAINTENANCE
On line electrical, hydraulic and mechanical diagnostics to determine breakdowns, trouble shooting descriptions with digital pictures and drawings.
Preventive maintenance is foreseen at fixed expiration time from 600 to 108000 hours.
DATA SEETING, VULCATRONIC AND FULL AUTO
Dedicated menus permit to set data memory and production managing.
¡§ Full Auto ¡§ software selects the most suitable machine parameters according to compounding / mold characteristics.
Vulcatronic adjusts alternatively cure time and / or cure temperature in order to get the correct vulcanization.
TELESERVICE
Machinery problems and technological issues can find a quick solution by simply connecting via modem to one of the RUTIL service centers.
PRODUCTIVITY CONTROL AND PRODUCTION MANAGEMENT
It manages and analyses productivitly by graphs in order to determine the machine downtime causes and helps production programming by detailing quantity of compound needed, mold changes and accomplished orders. |
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Specification:
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| Standard Clamping Unit |
| RSOX |
Model |
| 40 |
140 |
200 |
300 |
400 |
| Heating Platens |
mm x mm |
400 x 400 |
540 x 540 |
600 x 600 |
700 x 700 |
915 x 915 |
| Movable Platen Stroke |
mm |
300 |
400 |
400 |
500 |
500 |
| Mold Adjustment |
mm |
260 |
300 |
350 |
350 |
400 |
| Minimum Mold |
mm |
70 |
30 |
30 |
50 |
150 |
| Maximum Mold |
mm |
330 |
330 |
380 |
400 |
550 |
| Maximum Daylight |
mm |
630 |
730 |
780 |
900 |
1050 |
| Central Ejectors Stroke |
mm |
80 |
105 |
120 |
120 |
200 |
| Movable Platen Ejector Stroke |
mm |
180 |
255 |
255 |
255 |
255 |
| Fixed Platen Ejector Stroke |
mm |
180 |
255 |
255 |
255 |
255 |
| Standard Injector |
n |
1 |
2 |
3 |
5 |
5 |
| Avallable Injectors |
n |
- |
- |
4 |
6 |
6 |
| Injection Unit |
| Injector |
FIFO Type |
SuperFIFO Type |
| 1 |
2 |
3 |
4 |
5 |
6 |
1A |
2A |
3A |
4A |
| Injection Capacity |
cm2 |
225 |
400 |
770 |
1000 |
2000 |
4000 |
500 |
1000 |
2000 |
4000 |
| Injection Pressure |
bars |
2500 |
2000 |
2100 |
1600 |
2000 |
2000 |
2000 |
2000 |
2000 |
2000 |
| Screw / Piston Diameter |
mm |
40 |
30 / 60 |
40 / 70 |
40 / 80 |
45 / 80 |
55 / 90 |
- |
- |
- |
- |
| Screw Speed |
rpm |
110 |
200 |
140 |
140 |
120 |
160 |
- |
- |
- |
- |
| Injection Stroke |
mm |
180 |
145 |
200 |
200 |
400 |
630 |
- |
- |
- |
- |
| Power And Dimensions |
| RSOX |
Type |
| 40 |
140 |
200 |
300 |
400 |
| Platens Power |
KW |
6 |
11 |
14 |
18 |
32 |
| Pump Motor Power |
KW |
11 |
15 |
22 |
22 |
36 |
| Thermoregulator Power |
KW |
3 |
6 |
6 |
6 |
6 |
| Oil Tank Volume |
I |
250 |
180 |
180 |
180 |
400 |
| Total Weight |
Kg |
6000 |
9700 |
13000 |
16000 |
19000 |
| 'A' |
mm |
4600 |
4260 |
4800 |
5400 |
6000 |
| 'B' |
mm |
2000 |
2000 |
2000 |
2000 |
2000 |
| 'C' |
mm |
1400 |
1790 |
1900 |
2050 |
2200 |
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